When it comes to optimizing your vehicle attitude, you had three choices: lowering the springs, using shorter shock absorbers, or employing an air suspension system. While shock absorbers were the go-to solution due to their adjustable damping, today, air suspension systems have turned the tables with their unparalleled flexibility and adaptability.
Maxload, a prominent player in producing, researching, and selling various air springs. Established in 1982, Maxload has successfully sold millions of air springs and air suspension kits worldwide. This not only bases on its exceptional reliability and durability but also highlights its leadership in quality and cost-effectiveness. These products have fitted in countless vehicles, offering a strong validation of their performance.
In the realm of research and design, Maxload thrives on technology, boasting departments for experts, design, testing, and a research institute dedicated to testing technology. Technical experts constitute 30% of the workforce, with a third focused on new product development, forming a research team helmed by seasoned professionals. The company consistently embraces novel technologies, materials, and processes, extending the reach of its product applications. Their active collaborations with international peers and partnerships with educational institutions and research organizations facilitate the infusion of cutting-edge advancements into their innovations.
Key materials employed by Maxload are sourced from Germany, renowned for top-tier quality and remarkable resistance to bending and aging. The fabrics layers of nylon 66 within the air springs allow them to withstand pressures up to 600 psi. The high-strength T6061 aluminum alloy upper and lower caps ensure both lightweight construction and robust strength.
Each product is meticulously crafted within Maxload's technologically advanced manufacturing facility, adhering strictly to technical specifications. CNC precision machining of connecting components ensures precise dimensions. All machining, laser cutting, and metal forming leverage high-precision CNC equipment, guaranteeing precision for each part. Following meticulous assembly, rigorous testing, and careful packaging, both product quality and performance are qualified.
Supported by state-of-the-art rubber testing equipment, the company finely controls various parameters, from optimal vulcanization time to diverse physical properties. A four-channel hydraulic air spring comprehensive test platform guarantees adherence to initial design specifications for load capacity, lateral stiffness, vertical stiffness, torsional stiffness, and natural frequency. A 30-ton air spring fatigue test bench conducts vertical, lateral, and torsional fatigue tests to ensure the durability of the products.
Every type of air springs undergoes extensive testing, including 5 million vertical tests, 500,000 lateral tests, and 50,000 torsion tests, on the company's in-house four-channel hydraulic testing platform. Prior to leaving the factory, each air spring undergoes 100% air leakage testing, with welding points subjected to strict non-destructive testing, ensuring that customers receive top-quality air springs.
With a wealth of experience, Maxload has manufactured hundreds of thousands of air springs for numerous global applications. The company produce air springs to meet diverse customer needs, providing impressive vibration isolation efficiency and substantial lifting force. Every air suspension kit from Maxload is assigned a unique code, enabling traceability to its production date and operator. For prolonged high-quality service of air suspension systems, individual component sales are offered, ensuring that customers can easily source parts even years later, ensuring a worry-free experience throughout the product's lifecycle.
